Graphite
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Graphite

Graphite is a crystalline form of carbon. It is an allotrope of the element carbon, and the periphery of each carbon atom is connected with three other carbon atoms (multiple hexagons arranged in a honeycomb pattern) to form a covalent molecule. Graphite is an electrical conductor because each carbon atom emits an electron and those electrons are free to move. Graphite is one of the softest minerals, and its uses include making pencil leads and lubricants. Carbon is a non-metallic element located in group IVA of the second period of the periodic table. Hexagonal crystal system, iron ink color to dark gray. The density is 2.25 g/cm3, the hardness is 1.5, the melting point is 3652°C, and the boiling point is 4827°C. Soft, creamy, and conductive. Chemical properties are inactive, corrosion-resistant, and not easy to react with acids and alkalis. Intensified heat in air or oxygen can burn and generate carbon dioxide. Strong oxidizing agents will oxidize it to organic acids. Used as anti-friction agent and lubricating material, making crucibles, electrodes, dry batteries, pencil leads. High-purity graphite can be used as a neutron moderator in nuclear reactors. Often called charcoal or black lead because it was previously mistaken for lead.
Carbon is a very common element that exists in various forms in the atmosphere and the earth's crust. Simple carbon has been known and utilized very early, and a series of compounds of carbon—organic matter is the foundation of life. Carbon is a constituent of pig iron, wrought iron and steel. Carbon is capable of chemically self-combining to form a multitude of compounds that are biologically and commercially important molecules. Most molecules in living organisms contain carbon.

Carbon exists in various forms, including crystalline simple carbon such as diamond and graphite; amorphous carbon such as coal; complex organic compounds such as animals and plants; carbonates such as marble. The physical and chemical properties of elemental carbon depend on its crystal structure. High-hardness diamond and soft and slippery graphite have different crystal structures, and each has its own appearance, density, melting point, etc.
  • Appearance
    新增页签
    Graphite is soft, dark gray; it has a greasy feeling and can contaminate paper. The hardness is 1-2, and its hardness can increase to 3-5 along with the increase of impurities along the vertical direction. The specific gravity is 1.9~2.3. The specific surface area is concentrated in the range of 1-20m2/g, and its melting point is above 3000°C under the condition of cutting off oxygen. It is one of the most temperature-resistant minerals. It conducts electricity and heat.

    There is no pure graphite in nature, which often contains SiO2, Al2O3, FeO, CaO, P2O5, CuO and other impurities. These impurities often appear in the form of minerals such as quartz, pyrite, and carbonate. In addition, there are gas parts such as water, asphalt, CO2, H2, CH4, N2, etc. Therefore, in the analysis of graphite, in addition to determining the fixed carbon content, the content of volatile matter and ash must also be determined at the same time.

    The distance between the layers in the graphite crystal is 340pm, and the distance is relatively large, which is combined by van der Waals force, that is, the layers are molecular crystals. However, due to the strong bonding between carbon atoms on the same plane layer, it is extremely difficult to destroy, so the melting point of graphite is also high, and its chemical properties are also stable.
    In view of its special bonding method, it cannot be considered as an atomic crystal or a molecular crystal. According to the modern expression, graphite is considered to be a mixed crystal.
    1.Iron black, low hardness, a group of very complete cleavage, slippery and stained hands.
    2.Graphite is formed at high temperature.
    3.Graphite is most commonly found in marble, schist or gneiss, and is a metamorphic carbonaceous substance of organic origin. Coal seams can partially form graphite through thermal metamorphism. Small amounts of graphite are primary minerals of igneous rocks. Graphite is also commonly found in meteorites. It is generally in the form of agglomerates, and a polycrystalline aggregate that forms a cubic shape with a certain orientation relationship is called cubic graphite.
  • Characteristics of graphite
    新增页签
    1. High temperature resistance. The melting point of graphite is 3850±50°C, and the boiling point is 4250°C. Even if it is burned by an ultra-high temperature arc, the weight loss is very small, and the thermal expansion coefficient is also very small. The strength of graphite increases with the increase of temperature, and at 2000°C, the strength of graphite doubles.
    2. Electrical and thermal conductivity. The conductivity of graphite is one hundred times higher than that of ordinary non-metallic minerals. Thermal conductivity exceeds that of metal materials such as steel, iron, and lead. Thermal conductivity decreases with increasing temperature, and even at extremely high temperatures, graphite acts as a thermal insulator. Graphite can conduct electricity because each carbon atom in graphite forms only 3 covalent bonds with other carbon atoms, and each carbon atom still retains 1 free electron to transport charges.
    3. Lubricity. The lubricating performance of graphite depends on the size of the graphite flakes, the larger the flakes, the smaller the coefficient of friction and the better the lubricating performance.
    4. Chemical stability. Graphite has good chemical stability at room temperature, and is resistant to acid, alkali and organic solvents.
    5. Plasticity. Graphite has good toughness and can be rolled or processed into very thin sheets and high-precision parts.
    6. Thermal shock resistance. When graphite is used at room temperature, it can withstand drastic changes in temperature without damage. When the temperature suddenly changes, the volume of graphite does not change much, and no cracks will occur.
  • Classification of graphite
    Synthetic Graphite

    Synthetic graphite: In a broad sense, all graphite materials obtained through organic carbonization and high temperature treatment of graphitization can be called artificial graphite, such as carbon fiber, pyrolytic carbon, foamed graphite, etc. In the narrow sense, artificial graphite usually refers to a block solid material prepared by using carbonaceous raw materials with low impurity content as aggregates, coal tar pitch, etc. as binders, through batching, kneading, molding, carbonization, and graphitization. Such as graphite electrodes, isostatic graphite, etc.

    Graphite is widely used in industry and is used in almost every industry. Artificial graphite is mostly used in industry, that is, special graphite. According to the way it is formed, it can be divided into:

    Extruded graphite is mostly electrode material.
    Molded graphite has excellent characteristics such as good electrical conductivity, high temperature resistance, corrosion resistance, high purity, self-lubrication, thermal shock resistance, isotropy, and easy precision machining.
    Isostatic graphite Graphite material produced by isostatic pressing is also called "isotropic" graphite. Isostatic pressing is to place the material to be pressed in a high-pressure container after being sealed, and use the incompressible properties of the liquid medium and the properties of uniform pressure transmission to uniformly pressurize the material from all directions. According to the principle of fluid mechanics, the pressure is constant and uniformly transmitted to all directions, so the pressure on the powder in the high-pressure container is uniform and consistent in all directions. The method of using this method to compact the powder into a green body is called isostatic pressing. The isostatic graphite material has a dense and uniform structure, high hardness and high strength.

    According to the particle size of graphite, it can also be divided into: fine-grained graphite, medium-coarse graphite (general particle size is about 0.8mm), and electrode graphite (2-4mm).

  • Classification of graphite
    Natural Graphite

    Flake graphite Graphite crystals are in the form of scales; this is metamorphic under high-intensity pressure, and can be divided into large scales and fine scales. This type of graphite ore is characterized by low grade, generally between 2-3%, or 10-25%. It is one of the ores with the best buoyancy in nature, and high-grade graphite concentrate can be obtained through multiple grinding and multiple selection. The floatability, lubricity, and plasticity of this type of graphite are superior to other types of graphite; therefore, it has the greatest industrial value.


    Aphanicrystalline graphite is also called microcrystalline graphite or earthy graphite. The crystal diameter of this graphite is generally less than 1 micron, and the specific surface area is concentrated in the range of 1-5m2/g. It is an aggregate of microcrystalline graphite, which can only be seen under the electron microscope to see crystals. This type of graphite is characterized by an earthy surface, lacking luster, and slightly less lubricious than flake graphite. High grade. Generally 60-85%. A few are as high as 90%. It is generally used in the foundry industry. With the improvement of graphite purification technology. Earthy graphite is used more and more widely.

Purification of graphite
1.Chemical purification is to use the properties of graphite to resist acid, alkali and corrosion, treat graphite concentrate with acid and alkali to dissolve impurities, and then wash them away to improve the grade of concentrate. Chemical purification can obtain high-carbon graphite with a grade of 99%. There are many methods of chemical purification, and the most widely used method in China is the high-temperature melting method of sodium hydroxide.
The basic principle is to make the impurities in graphite (mainly silicate minerals) react with caustic soda, that is, NaOH, under high temperature conditions above 500°C to generate water-soluble reactants, which can be eliminated by leaching the reactants with water. Impurities, another part of impurities, such as iron oxides, are neutralized with HCl after alkali fusion to form ferric chloride with soluble subwater, which can be removed by washing with water.
In the above process, the concentration of NaOH is about 50%, and it is mixed with graphite at a ratio of 1:0.8, that is, about 0.4 tons of NaOH are consumed to produce 1 ton of high-carbon graphite. The amount of HCl added is about 30% of that of graphite. The coal used as fuel is about 0.6-0.7t. The equipment used in the alkali fusion method mainly includes anchor mixers, melting furnaces, propeller mixers, V-shaped washing tanks, etc. The recovery rate is 85-90%. Although this process is more advanced, it also has the disadvantages of large water consumption, high graphite loss, low productivity, large alkali consumption, and environmental pollution by the discharged waste liquid.
In order to solve or improve the above-mentioned deficiencies, the Rock and Mineral Testing Center of the Henan Provincial Department of Geology and Mineral Resources has developed a new process for purifying high-carbon graphite, replacing the V-shaped washing tank with centrifugal washing, and recycling the waste liquid after treatment. Adopting this new technology can reduce the cost of materials by about 50%, save water by about 50%, increase the yield by about 10%, and reduce the pollution of waste liquid to the environment. The fixed carbon content of graphite is greater than 99%, and the recovery rate reaches 92.8%.

2.Physical purification is high-temperature purification. Using the high-temperature resistance of graphite, place it in an electric furnace and heat it to 2500°C without air to volatilize the ash (ie impurities), thereby improving the grade of the concentrate. High-temperature purification can obtain high-purity graphite with a grade of 99.9%.

Graphite Products

Diameter 50-150 millimeter Small Sizes Graphite Electrode
We supply small sizes graphite electrode, diameter 50-150mm, length 1800-2000mm graphite electrode, specially designed for small melting capacity furnaces.
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High Temperature Resistant Customized Graphite Heater
Graphite heater is a heating device that uses graphite material as a heating element. It is usually used in high-temperature, high-purity, high-vacuum and special atmosphere heating situations.
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About Graphene

Graphene is a new material with a single-layer sheet structure composed of carbon atoms. It is a planar film composed of carbon atoms with sp2 hybrid orbitals forming a hexagonal honeycomb lattice, and a two-dimensional material with a thickness of only one carbon atom. Graphene has always been considered as a hypothetical structure and cannot exist stably alone. Until 2004, physicists Andre Geim and Konstantin Novoselov of the University of Manchester in the United Kingdom succeeded in experimenting from graphite Graphene was isolated from the experiment, and it was confirmed that it can exist alone. The two also won the 2010 Nobel Prize in Physics for their "pioneering experiments on two-dimensional graphene materials".

Graphene is the thinnest but also the hardest nanomaterial in the world. It is almost completely transparent and only absorbs 2.3% of light. Electron mobility* exceeds 15000 cm²/V·s, which is higher than carbon nanotubes or silicon crystal*, while resistivity is only about 10-6 Ω·cm, lower than copper or silver, which is the material with the smallest resistivity in the world. Because of its extremely low resistivity and extremely fast electron migration, it is expected to be used to develop a new generation of electronic components or transistors that are thinner and conduct electricity faster. Since graphene is essentially a transparent and good conductor , is also suitable for making transparent touch screens, light panels, and even solar cells.

Another characteristic of graphene is the ability to observe the quantum Hall effect at room temperature.

The arrangement of carbon atoms in graphene is similar to that of graphite in a single atomic layer, and it is a single-layer two-dimensional crystal in which carbon atoms are arranged in a honeycomb crystal lattice with sp2 mixed orbitals. Graphene can be imagined as an atomically sized network of carbon atoms and their covalent bonds. The name of graphene comes from the English graphite (graphite) + -ene (ene end). Graphene is considered to be a planar crystal of polycyclic aromatic hydrocarbon atoms.

The structure of graphene is very stable, the carbon-carbon bond (carbon-carbon bond) is only 1.42 Å. The connection between carbon atoms inside graphene is very flexible. When an external force is applied to graphene, the surface of the carbon atoms will bend and deform, so that the carbon atoms do not need to be rearranged to adapt to the external force, thereby maintaining the stability of the structure. This stable lattice structure makes graphene have excellent thermal conductivity.

Graphene is the building block that makes up the following carbon allotropes: graphite, charcoal, carbon nanotubes, and fullerenes. Perfect graphene is two-dimensional, which only includes hexagons (equal-angled hexagons); if there are pentagons and heptagons, they will constitute the defects of graphene. Twelve pentagonal graphenes will form fullerenes together.

Graphene rolled into a cylindrical shape can be used as carbon nanotubes; in addition, graphene is also made into a ballistic transistor (ballistic transistor) and has attracted the interest of a large number of scientists. In March 2006, researchers at the Georgia Institute of Technology announced that they had successfully fabricated a graphene planar field effect transistor, observed the quantum interference effect, and based on this result, developed a circuit based on graphene.

The advent of graphene has caused a research boom all over the world. It is the thinnest known material, the material is very strong and hard, and at room temperature, it can transfer electrons faster than known conductors. The atomic-scale structure of graphene is so special that it can only be described by quantum field theory.

Graphene is a two-dimensional crystal. The common graphite is formed by stacking layers of planar carbon atoms arranged in a honeycomb order. The interlayer force of graphite is weak, and it is easy to peel off each other to form a thin layer. graphite flakes. When the graphite sheet is peeled off into a single layer, this single layer with a thickness of only one carbon atom is graphene. Features:
First: Graphene is the strongest material in the world. According to calculations, if graphene is used to make a film with a thickness equivalent to the thickness of an ordinary food plastic packaging bag (thickness is about 100 nanometers), then it will be able to bear about two tons of heavy objects. pressure without breaking;
Second: Graphene is the most conductive material in the world.

Graphene has a wide range of applications. According to the ultra-thin and super-strength characteristics of graphene, graphene can be widely used in various fields, such as ultra-light body armor, ultra-thin and ultra-light aircraft materials, etc. According to its excellent conductivity, it also has great application potential in the field of microelectronics. Graphene may become a substitute for silicon, making ultra-miniature transistors, used to produce future supercomputers, and the higher electron mobility of carbon can enable future computers to achieve higher speeds. In addition, graphene material is also an excellent modifier. In new energy fields such as supercapacitors and lithium-ion batteries, it can be used as an electrode material additive due to its high conductivity and high specific surface area.

There is still a lot of room for graphite to be studied...
Graphite Advantage

Graphite is widely used in industry and is used in almost every industry.

  • 01

    Electrical and thermal conductivity

    The conductivity of graphite is one hundred times higher than that of ordinary non-metallic minerals. 
  • 02

    Environmental Protection

    Graphite is the basic material of lithium batteries for electric vehicles.
  • 03

    Chemical stability​​​​​​​

    Graphite has good chemical stability at room temperature, and is resistant to acid, alkali and organic solvents.
Graphite Application
  • As a refractory material
    Graphite and its products have the properties of high temperature resistance and high strength. They are mainly used to manufacture graphite crucibles in the metallurgical industry. In steelmaking, graphite is often used as a protective agent for steel ingots and as a lining for metallurgical furnaces.
  • As a conductive material
    In the electrical industry, it is used to manufacture electrodes, brushes, carbon rods, carbon tubes, positive electrodes of mercury positive flow devices, graphite gaskets, telephone parts, and coatings for television picture tubes.
  • As a wear-resistant lubricating material
    Graphite is often used as a lubricant in the machinery industry. Lubricating oil often cannot be used under conditions of high speed, high temperature, and high pressure, while graphite wear-resistant materials can work at a high sliding speed at a temperature of 200~2000 °C without lubricating oil. Many equipments conveying corrosive media widely use graphite materials to make piston cups, sealing rings and bearings, and they do not need to add lubricating oil during operation. Graphite milk is also a good lubricant for many metal processing (wire drawing, tube drawing).
  • Used as casting, foundry, molding and high temperature metallurgy materials
    In the production of powder metallurgy such as cemented carbide, graphite materials are usually used to make porcelain boats for molding and sintering. Crystal growth crucibles for monocrystalline silicon, regional refining vessels, bracket fixtures, induction heaters, etc. are all processed from high-purity graphite. In addition, graphite can also be used as graphite insulation boards and bases for vacuum smelting, high temperature resistance furnace tubes, rods, plates, grids and other components.
  • Used in atomic energy industry and defense industry
    Graphite has a good neutron moderator and is used in atomic reactors, and uranium-graphite reactors are widely used in atomic reactors. As the deceleration material in the atomic energy reactor used for power, it should have high melting point, stability, and corrosion resistance. Graphite can fully meet the above requirements. In addition, in the defense industry, graphite is also used to manufacture nozzles for solid fuel rockets, nose cones for missiles, parts of aerospace equipment, heat insulation materials and anti-ray materials.
  • Used as pencil lead, pigment and polishing agent
    After special processing, graphite can be made into various special materials for use in relevant industrial sectors.
  • Graphite has good chemical stability
    Specially processed graphite has the characteristics of corrosion resistance, good thermal conductivity, and low permeability. It is widely used in the production of heat exchangers, reaction tanks, condensers, combustion towers, absorption towers, coolers, heaters, and filters. , Pump equipment. Widely used in petrochemical, hydrometallurgy, acid-base production, synthetic fiber, papermaking and other industrial sectors, it can save a lot of metal materials.
  • Graphite can also prevent boiler scaling
    Tests by relevant units have shown that adding a certain amount of graphite powder (about 4 to 5 grams per ton of water) in water can prevent scaling on the boiler surface. In addition, graphite coating on metal chimneys, roofs, bridges, and pipelines can prevent corrosion and rust.
  • Electrode: Why can graphite replace copper as an electrode?
    In the 1960s, copper was widely used as an electrode material, with a usage rate of about 90%, and graphite was only about 10%. In the 21st century, more and more users began to choose graphite as an electrode material. In Europe, more than 90% The above electrode material is graphite. Copper, the once dominant electrode material, has all but lost its advantages over graphite electrodes. What caused this dramatic change? Of course, there are many advantages of graphite electrodes.
    Faster processing speed: Normally, the machining speed of graphite can be 2~5 times faster than that of copper; and the speed of electric discharge machining can be 2~3 times faster than copper
    The material is less prone to deformation: it has obvious advantages in the processing of thin-ribbed electrodes; the softening point of copper is about 1000 degrees, and it is easy to deform due to heat; the sublimation temperature of graphite is 3650 degrees; the thermal expansion coefficient is only 1/30 of that of copper .
    Lighter weight: The density of graphite is only 1/5 of that of copper, which can effectively reduce the burden on the machine tool (EDM) when large electrodes are used for electrical discharge machining; it is more suitable for the application on large molds.
    The discharge consumption is smaller; since the spark oil also contains C atoms, during the discharge machining, the high temperature causes the C atoms in the spark oil to be decomposed, and a protective film is formed on the surface of the graphite electrode, which compensates for the loss of the graphite electrode.
    No burr; After the copper electrode is processed, it needs to be manually trimmed to remove the burr, while the graphite electrode has no burr after processing, which saves a lot of cost and is easier to realize automatic production.
    Graphite is easier to grind and polish; since the cutting resistance of graphite is only 1/5 of that of copper, it is easier to grind and polish manually.
    The cost of materials is lower and the price is more stable; due to the increase in copper prices in recent years, the price of isotropic graphite is now lower than that of copper. Under the same volume, the price of Toyo Tanso’s universal graphite products is 30% lower than the price of copper~ 60%, and the price is more stable, and the short-term price fluctuation is very small.
    It is this incomparable advantage that graphite has gradually replaced copper as the material of choice for EDM electrodes.
  • Flexible graphite products
    Flexible graphite, also known as expanded graphite, has special flexibility and elasticity in addition to the characteristics of natural graphite. It is an ideal sealing material. Widely used in petrochemical, atomic energy and other industrial fields. The demand in the international market is increasing year by year.

Graphite Production

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                   Graphite and its products have the properties of high temperature resistance and high strength. They are mainly used to manufacture graphite crucibles in the metallurgical industry. In steelmaking, graphite is often used as a protective agent for steel ingots and as a lining for metallurgical furnaces.

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