- As a refractory materialGraphite and its products have the properties of high temperature resistance and high strength. They are mainly used to manufacture graphite crucibles in the metallurgical industry. In steelmaking, graphite is often used as a protective agent for steel ingots and as a lining for metallurgical furnaces.
- As a conductive materialIn the electrical industry, it is used to manufacture electrodes, brushes, carbon rods, carbon tubes, positive electrodes of mercury positive flow devices, graphite gaskets, telephone parts, and coatings for television picture tubes.
- As a wear-resistant lubricating materialGraphite is often used as a lubricant in the machinery industry. Lubricating oil often cannot be used under conditions of high speed, high temperature, and high pressure, while graphite wear-resistant materials can work at a high sliding speed at a temperature of 200~2000 °C without lubricating oil. Many equipments conveying corrosive media widely use graphite materials to make piston cups, sealing rings and bearings, and they do not need to add lubricating oil during operation. Graphite milk is also a good lubricant for many metal processing (wire drawing, tube drawing).
- Used as casting, foundry, molding and high temperature metallurgy materialsIn the production of powder metallurgy such as cemented carbide, graphite materials are usually used to make porcelain boats for molding and sintering. Crystal growth crucibles for monocrystalline silicon, regional refining vessels, bracket fixtures, induction heaters, etc. are all processed from high-purity graphite. In addition, graphite can also be used as graphite insulation boards and bases for vacuum smelting, high temperature resistance furnace tubes, rods, plates, grids and other components.
- Used in atomic energy industry and defense industryGraphite has a good neutron moderator and is used in atomic reactors, and uranium-graphite reactors are widely used in atomic reactors. As the deceleration material in the atomic energy reactor used for power, it should have high melting point, stability, and corrosion resistance. Graphite can fully meet the above requirements. In addition, in the defense industry, graphite is also used to manufacture nozzles for solid fuel rockets, nose cones for missiles, parts of aerospace equipment, heat insulation materials and anti-ray materials.
- Used as pencil lead, pigment and polishing agentAfter special processing, graphite can be made into various special materials for use in relevant industrial sectors.
- Graphite has good chemical stabilitySpecially processed graphite has the characteristics of corrosion resistance, good thermal conductivity, and low permeability. It is widely used in the production of heat exchangers, reaction tanks, condensers, combustion towers, absorption towers, coolers, heaters, and filters. , Pump equipment. Widely used in petrochemical, hydrometallurgy, acid-base production, synthetic fiber, papermaking and other industrial sectors, it can save a lot of metal materials.
- Graphite can also prevent boiler scalingTests by relevant units have shown that adding a certain amount of graphite powder (about 4 to 5 grams per ton of water) in water can prevent scaling on the boiler surface. In addition, graphite coating on metal chimneys, roofs, bridges, and pipelines can prevent corrosion and rust.
- Electrode: Why can graphite replace copper as an electrode?In the 1960s, copper was widely used as an electrode material, with a usage rate of about 90%, and graphite was only about 10%. In the 21st century, more and more users began to choose graphite as an electrode material. In Europe, more than 90% The above electrode material is graphite. Copper, the once dominant electrode material, has all but lost its advantages over graphite electrodes. What caused this dramatic change? Of course, there are many advantages of graphite electrodes.
Faster processing speed: Normally, the machining speed of graphite can be 2~5 times faster than that of copper; and the speed of electric discharge machining can be 2~3 times faster than copper
The material is less prone to deformation: it has obvious advantages in the processing of thin-ribbed electrodes; the softening point of copper is about 1000 degrees, and it is easy to deform due to heat; the sublimation temperature of graphite is 3650 degrees; the thermal expansion coefficient is only 1/30 of that of copper .
Lighter weight: The density of graphite is only 1/5 of that of copper, which can effectively reduce the burden on the machine tool (EDM) when large electrodes are used for electrical discharge machining; it is more suitable for the application on large molds.
The discharge consumption is smaller; since the spark oil also contains C atoms, during the discharge machining, the high temperature causes the C atoms in the spark oil to be decomposed, and a protective film is formed on the surface of the graphite electrode, which compensates for the loss of the graphite electrode.
No burr; After the copper electrode is processed, it needs to be manually trimmed to remove the burr, while the graphite electrode has no burr after processing, which saves a lot of cost and is easier to realize automatic production.
Graphite is easier to grind and polish; since the cutting resistance of graphite is only 1/5 of that of copper, it is easier to grind and polish manually.
The cost of materials is lower and the price is more stable; due to the increase in copper prices in recent years, the price of isotropic graphite is now lower than that of copper. Under the same volume, the price of Toyo Tanso’s universal graphite products is 30% lower than the price of copper~ 60%, and the price is more stable, and the short-term price fluctuation is very small.
It is this incomparable advantage that graphite has gradually replaced copper as the material of choice for EDM electrodes.
- Flexible graphite productsFlexible graphite, also known as expanded graphite, has special flexibility and elasticity in addition to the characteristics of natural graphite. It is an ideal sealing material. Widely used in petrochemical, atomic energy and other industrial fields. The demand in the international market is increasing year by year.